Flap Boxes

Flap boxes are the most often selected type of boxes. Due to their simple construction and adaptability, they are used in every business. Custom Flap boxes wholesale are perfect for caring products and confirming their easy transport.

Custom Flap boxes are the most frequently chosen type of cartons. Due to their simple construction and versatility, they are used in every industry. These are perfect for protecting products and ensuring their easy transport.

These boxes are the simple, versatile yet sturdy type of boxes. These are used in almost every industry. It is all because these are considered as the best mode of storage and shipment of the products to the end-user. These provide easy transport of the product and ensure the ultimate safety.

Get Custom Quote

Models of flap boxes

Packaging from the online catalog from the 200 to 203 models is the most popular box models. They have a very simple assembly in the form of a cube. It is a packaging that we frequently see in our ambiance. You can use handy carriage handles in flap packs.

Advantages of flap boxes:

  • versatility
  • low price
  • aesthetics
  • strength
  • ease of personalization
  • a large selection of sizes
  • ease of folding
  • They are perfect for transport

Size of flap boxes

Flaps can be ordered in any size without the need to buy suitable manufacturing tools. Following orders can be changed in terms of size and used cardboard. We design boxes of various styles. You can choose any size depending on the dimension of your product. We provide customized sizes.

Raw materials of flap boxes

The raw material used in cartons is organic and easy to process in reutilizing processes. In the collection of the best raw material, please contact the Customer Service department, which will match the suitable material for your products.

How to choose the right cardboard?

In order for the box to endure the load and efficiently protect the stored or elated product, it must be made of durable cardboard. In choosing the right raw material, an important role is played by determining the parameters of the carton and the goals it is supposed to fulfill. Factors affecting the selection of the appropriate cardboard:
  • Box size,
  • Weight and features of the packaged product,
  • transport
  • Quality of the print and the destination of the print.

Flap boxes with a complex structure

We also offer custom printed flap boxes with non-standard designs:
  • Semi-automatic closing of the bottom or top closed by a flap with a zip – the use of paste tape is mandatory to close the box,
  • Additional sections to better keep the goods,
  • Additional support of the packaging structure to accept higher loads. On the walls of printed flap boxes, you can cut out many shapes.

Custom Flap Boxes

Custom flap boxes are usually constructed with tough corrugated sheets. These are available in a variety of styles. Few features due to which they are in high demand and almost all industries are using it are

  • These are cost-effective and require fewer amounts to design the boxes. The low price of the box does not affect the overall cost of the product.
  • The boxes are easy to assemble and prints thus improve the aesthetic of the product.
  • The tough and sturdy construction makes these boxes reliable for shipment purposes.
  • These boxes can be folded in a variety of sizes and designs. Thus versatility make them connect to pack every type of product

The Material of Custom Flap Boxes

We use ecological and easy to process material. We use Kraft, cardboard, Rigid, and corrugated material to prepare this packaging

  • These are durable and sturdy. We use the following grades of cardboard material for the preparation of the flap packaging. These include corrugated 3 layer box with an average weight of 280 gr/m2. The thickness is about 2 to 4mm.
  • Corrugated 5 layer box with weights starting from 480 gr/m2 and thickness about 4 to 7mm.
  • Bleached cardboard with a weight of 350 to 600 gm/m2 to a thickness of about 0.5 to 2mm.

 Style Variations

These are a few benefits associated with this packaging. Moreover, we find versatility in styles. The common designs we deal with and help the company to pack the product conveniently include

Half Slotted Flap Boxes

The custom flap boxes consist of one piece folded and stitched, glued, or taped. The top and bottom flaps are joined together. These are ready to use and reusable boxes. We ship these boxes flat. When the consumer needs it, he folds and glues it according to need.

Slotted Type Boxes

It is also a one-piece foldable box that has four flaps, two on the bottom and two on the upper surface. These are also shipped flat and when there is a need to pack the product, flaps are joined by glue, tape, or stitching. This is the common style used for shipment purposes and mainly designed with corrugated cardboard or simple cardboard. These are designed with a die-cut technique. The machine forms the fold which is joined during the packing of the product.

Regular Slotted Carton Box

These are the corrugated boxes used for the shipment and the safe delivery of the products. Each flap of the carton has equal length. The two outer elongated flaps are one half the box’s width. These are widely used in industries because of low cost and easy to assemble method.

Overlap Slotted Carton Box

The OSC or overlap slotted box is the heavyweight carton having flaps of equal length. Sometimes these are assembled with outer flaps having a one-inch extra length. The closures are joined with the help of staples. Moreover, for extra adhesion, the special tape is applied that gives a smooth edge and prevents leakage.

Full Overlap Slotted Carton

For the heavier product, there is a need for the superior grade carton with full overlapping features. These are used for electronic gears, glasses, and other heavy products. The boxes are best to use where there is rough handling and stacking required. These provide extra cushioning to the product as these come with extra thickness.

Center Special Slotted box

This is the type of carton in which the outer and inner flaps are slotted and scored to different lengths. The flaps meet at the center. These are tough boxes as the top and bottom provide double thickness to the box. Moreover, in the inner flaps, there is present no space that provides even a flat base. Another variation in this type of box is the side special carton in which all flaps meet but not at the center.

Center Special Overlap Slotted Box

This is the type of box in which all flaps are equal in length. These are one half of the box length. Moreover, the box length is no more the twice of the width. When we close the box, the inner flap meets the center of the box. It gives the smooth and even bases with full top protection. The outer flaps overlap depending on the length to width ratio.

Center Special Full Overlap Boxes

In this type, the outer flaps and inner flaps are slotted and scored to different lengths. The inner flaps meet the center after folding. The outer flaps completely overlap thus protecting the entire base. The style offers the extraordinary cushioning because of the presence of the three full layers having the combined board over the bottom and top. The custom flap boxes are ideal to ship heavy-duty materials like electric appliances.

Tuck Top Snap Carton

The B flute corrugated cartons are designed with this pattern. The bottom flaps are cut with a unique design to give a strong assembling. To fold the box, we fold the largest bottom panel first, and then we fold two end panels. After that remaining bottom panel is folded and on the center, the pressure is applied. This creates a snap into the slot created by other panels. As the bottom is not completely sealed the boxes are bets to ship lightweight products.

Snap Carton With RSC Top

The style of the carton resembles much with the snap carton. The only difference exists on the top of the carton. Its upper portion has RSC closure.

Boxes with Divider

The type of box is designed with the dividers. These add cushioning to the product. Usually, glass and wine bottles are packed in such boxes. These boxes are crafted for wine companies for the safe shipment of fragile products.

Magnetic Flap Box

The boxes style is suitable for the packing of kitchenware with light to medium weight. The carton box has an interlocking thickness on the base and at its end panel.

Bellow Style Boxes

It is a one-unit type box. All the flaps on the bottom and top are connected as a single piece. When we fold the box we drive the staples through the center thus completely locking the base of the box. The package is sturdy and tough as it offers tight closure on the bottom and top.

Printing Options

The cardboard and corrugated material used for the crafting of these boxes is printing flexible. No matter what sort of print you need on such boxes we print it for you.

The various print options we offer to give your product the high-end feel is

Flexography

The small simple one colored printed is designed on the box to give it the enticing appeal, the flexographic technique is applied on shipment boxes having the company’s logo and contact information. Moreover, some custom flap packaging boxes like for cereal packaging are designed with vibrant colors to attract customers. It is a cost-effective phenomenon. Most companies prefer as it does not create an impact on the overall price of the package plus it produces versatile prints

CMYK

The four colored printing technique is an ideal option to produce prints with multiple designs. These produce clear images with well-defined lines.

Laminated Offset Printing

For extreme quality and high end feel the boxes are designed with the laminated offset printing, the UV lamination is applied. It is resistant to moisture and creates an everlasting impression on the box.

 Take Our Services for Having Exceptional Marketing Experience

We deal with high-quality flap boxes wholesale. We assure you that our boxes are of high strength, these bear weight of product and help in safe delivery to the final destination. Moreover, custom printing gives these boxes a fascinating appeal to bait customer’s attention.

Our premium quality flap boxes make a perfect match with your marketing strategy as well as shipment requirements. Come and review Custom Boxes Mart website, decide the box style you need, and place your order to give your product a persuasive touch. We Promise our custom boxes with logo will definitely help you take your business to next level.

FAQS

In short, these boxes are the best sources to heighten the appearance of your product. Moreover, these keep the product from getting dusty and safe from other environmental factors. 

Yes, we offer services UK, Canada and Australia as well.

On an average scale, we make sure that we deliver the order in 10-12 business days after the completion and approval of the order.

Yes, before presenting our designs and printing methods, we take the concerns from the customers and figure out what exactly their requirements are.

All Boxes are completely shipped flat and being pre-assembled (Glued).

We believe in designing all your orders under a professional team with in-depth hard work. We use some advanced desktop applications such as Adobe Illutrator®.

Yes, we offer free shipping but it requires a small fee.

Yes, we offer free shipping but it requires a small fee.

Yes, we offer free shipping but it requires a small fee.

We have a professional and a skilled force offering highly advanced offset, digital and screen process which is available in-house.

DO YOU SEND THE FINAL COPY OF YOUR ORDER FOR + APPROVAL?

You can place your order for processing in 4 easy steps:

  1. Submit the order quote request
  2. Upload the artwork or you can email us
  3. Approval of the digital proof
  4. As soon as the payment is confirmed, your order will be straight transferred to the production
Sidebar