Corrugated Boxes

Design Corrugated Shipping Boxes with Custom Boxes Now!

Most people have seen corrugated boxes before, even if they don’t know the name. These boxes, often called cardboard boxes, are made from a special type of thick paper called fiberboard. Custom corrugated boxes have two or three layers of this fiberboard.

One of the layers is wavy or rippled and is called the medium. This wavy part is sandwiched between one or two flat sheets called liners. This design makes the box much stronger than regular cardboard. The wavy layer helps the box hold up better when carrying heavy items, like how ridges strengthen steel and aluminium.

Benefits of Corrugated Boxes

Custom corrugated packaging is great for businesses. These custom-printed corrugated boxes can be made in different sizes and shapes to fit specific items perfectly. This helps protect what’s inside during shipping and makes the product look better when it arrives.

Businesses can also add logos, colours, and designs to these boxes. This turns a simple box into a marketing tool, making it easy for customers to recognize the brand. Corrugated packaging boxes can be made in various types to suit different needs, adding to their usefulness.

Advantages of Printed Corrugated Boxes

Printed corrugated boxes have extra benefits. Important information like handling instructions, product details, or special messages can be printed directly on the box. This makes things easier for the customer and ensures they immediately see important information.

Businesses can add logos, colors, and designs to these custom-printed corrugated boxes. Clear labels and easy-to-read information make sorting and shipping faster and more accurate. Buying corrugated boxes wholesale can save businesses money and help them run more smoothly.

Why Choose Bulk Corrugated Boxes?

Buying bulk corrugated boxes is smart for businesses that need a lot of packaging. Buying in large quantities usually means lower prices, which saves money for businesses that ship many products. Having plenty of boxes on hand keeps things running smoothly without delays.

Custom-size corrugated boxes can also be customized. Businesses can order many corrugated boxes that fit their specific needs. This helps keep their brand consistent and professional-looking for all shipments.

The Role of Shipping Corrugated Boxes

Shipping corrugated boxes is important for getting products to customers safely. These boxes are strong and can handle bumps and knocks during transportation. They are perfect for shipping products, from fragile items to heavy equipment.

Using corrugated shipping boxes reduces the chance of products getting damaged. This means fewer returns and happier customers. Businesses that use good shipping boxes show they care about quality, which can improve their reputation and build customer loyalty.

Types of Corrugated Packaging

Corrugated packaging comes in many types to fit different needs, from stores and offices to big factories. Here’s a breakdown of the different types:

Custom corrugated packaging boxes are ideal for specific uses.

Single-faced

Single-faced corrugated boxes have a single layer of wavy paper, called the medium, stuck to one flat sheet, called the liner. This type is light and cheap but still strong. Single-wall boxes are a great choice when you need a lot of boxes, such as shoe boxes or custom shipping boxes wholesale because they are versatile.

Single-faced boxes are especially good for protecting delicate items. The wavy part helps absorb shocks, making these boxes perfect for shipping things that need more cushioning.

Single wall

The most common type of corrugated box is single-wall. It has one layer of wavy or medium paper between two flat sheets or liners. These boxes are light but sturdy, making them good for many different products like food & beverage, cosmetics, and bakery boxes. Single-wall boxes are a great choice when you need a lot of boxes or bulk corrugated boxes because they are versatile.

They can be made in different sizes and shapes and printed with custom designs. Single-wall boxes are strong enough for shipping and look nice enough for displays. They are reliable and adaptable for many uses.

Double wall

Double-wall boxes have two layers of wavy paper and two layers of liners, which makes them much stronger than single-wall boxes. They are good for shipping heavier items like tools and machine parts. The extra layers make these boxes rigid and durable, ensuring the contents are well protected during transport.

For companies needing many boxes, custom-made corrugated box options are the best solution. Corrugated packaging in double-wall construction can be made to fit specific needs, ensuring that even heavy items are securely packaged. These boxes also stack well, making them efficient for storage and shipping.

Triple wall

Triple-wall corrugated boxes are the strongest. They have three layers of wavy paper and three layers of liners. These boxes ship heavy items like car parts and large machinery. The triple layers provide the most protection and are very rigid, making them suitable for the toughest shipping conditions.

When you need packaging, triple-wall boxes offer the highest durability. They are ideal for heavy and valuable items and can be made to fit exact sizes and printing needs. Wholesale custom corrugated boxes in triple-wall construction are cost-effective for shipping heavy items safely. They also stack well, helping to save space during transport and storage.

Types of Corrugated Boxes

Corrugated boxes are important for packaging things, from simple to complicated items. Let’s look at different types of corrugated boxes and how they help with various packaging needs.

Slotted Corrugated Boxes

Slotted boxes are very common. They are made from one piece of corrugated fiberboard, which is cut and folded into a box. When not in use, they can be stored flat, saving space. These boxes are strong and easy to assemble, making them great for shipping and storing items.

Corrugated boxes made in this slotted style can be made in any size you need. You can also get custom-printed corrugated boxes with your company’s logo and information. All you have to do is contact us at Custom Boxes Mart.

Telescope Corrugated Boxes

Telescope boxes have two pieces, where one box fits over the other. This type is good for items of odd sizes or shapes because the height can be adjusted. The overlapping design strengthens the box, keeping the items inside safe during shipping.

Packaging in this telescope style will perfectly fit your products. These boxes can be ordered in bulk, making them a cost-effective choice for many businesses.

Folder Corrugated Boxes

Folder boxes have a solid bottom and scored sections that fold around the product. This flexible design makes it good for different items like books or electronics. Because you can fold these boxes around the product, they fit securely and protect it well.

Custom shipping boxes with logos can be printed to enhance branding.. These boxes are a good option if you need to buy corrugated boxes wholesale, as they are economical and efficient.

Storage File Corrugated Boxes

Storage file boxes have two pieces: a box and a lid. They come with hand holes, making them easy to carry. These boxes are perfect for storing paper files like legal documents. They are strong and protect the contents from damage and dust.

You can get custom-sized shipping boxes no minimum in this storage file style, including logos and labels, to help organize and find files easily. These boxes are great for office use, offering a tidy and professional solution for document storage.

Bin Corrugated Boxes

Bin boxes are an affordable choice for storing small items like parts and tools. They are easy to access and can often be stacked, saving space. These boxes are useful in warehouses, workshops, and stores.

Corrugated cake boxes wholesale are also available for special occasions. Corrugated packaging in the bin style can be ordered in bulk, making them a cost-effective solution for businesses needing many storage boxes. You can also get these boxes printed to help organize and identify what’s inside.

Interior Packing Pieces

These pieces include dividers and partitions that can be customized to fit the product perfectly. For example, separate cells can hold glass items, and die-cut parts can keep items suspended and away from the box walls. Using these pieces helps prevent damage during transit and improves the unboxing experience for customers.

Difference between Corrugated and Cardboard Boxes

Feature	Corrugated Boxes	Cardboard Boxes
Layers	Three layers (middle layer is wavy)	Single or multiple flat layers
Strength	Very strong, handles rough handling	Less strong, suitable for lighter items
Durability	High	Moderate
Typical Use	Shipping, heavy items	Small, light items (e.g., bakery treats)
Common Examples	Shoeboxes, online order packages	Candle boxes, small retail packages
Customization	High (various sizes/shapes, custom prints)	Moderate (custom sizes, less sturdy prints)
Cost	Higher	Lower
Bulk Purchase Savings	Significant	Moderate
Branding Opportunity	Excellent (logos, brand prints)	Good (basic prints)
Ideal for Business	Yes (shipping, brand promotion)	Yes (small items, retail packaging)

Material Options for Your Custom Shipping Boxes

Choose from a variety of high-quality corrugated cardboard materials for your custom shipping boxes:

Standard White Corrugated Cardboard

• Economical and sturdy.
• Requires no additional packaging.
• Features a smooth surface with HD Print for clean designs.

Premium White Corrugated Cardboard

• Luxurious feel with a soft surface.
• Ideal for interior printing and large unprinted areas.
• HD Print with a satin finish for special gifts.

Kraft (Brown) Corrugated Cardboard

• Rustic appearance with a natural look.
• Made entirely of brown kraft.
• Eco-friendly HD Print process for natural brands.

HD Print Technology

• Offers lithographic quality without high costs.
• Produces odor-free, premium-feeling boxes.

Important Tests For Corrugated Boxes

Here are some important tests we do on our corrugated boxes.

Bursting Strength Test

This test tells us exactly how much pressure the box can handle before it bursts open. We measure this strength in kilograms per square centimeter, which basically tells us how tough the box is.

Edge Crush Test

When picking shipping corrugated boxes, it’s important to know if they are strong enough to handle rough treatment. The Edge Crush Test (ECT) measures this strength. In this test, a piece of the corrugated board is pressed between two plates until it can’t take any more pressure. The ECT value shows how strong the box is.

For example, a standard single-walled box has an ECT rating of 32, which means it can hold at least 40 pounds. A heavy-duty double-wall box has an ECT rating of 48, which means it can hold up to 80 pounds. So, if you need to ship something that weighs up to 40 pounds, a box with a 32 ECT rating is strong enough.

Water Resistance of the Gluing

Sometimes, boxes must withstand water, especially during rainy weather or if stored in damp places. This test checks if the glue holding the box together can handle water without falling apart. We dunk the box in water to see if the glue stays strong or starts to come undone.

Cobb Sizing Tester

This test helps us see how much water a box can absorb. We dunk the box in water and then squeeze it to remove the excess. The amount of water left tells us how well the box stays dry. The less water it holds, the better it is at keeping your stuff safe.

Paper Grammage and Thickness

This test helps us determine the thickness and weight of the paper used for making boxes. Some boxes must be thick to protect fragile things, while others can be thinner if carrying something light.

Puncture Resistance

Sharp things can poke holes in boxes; we don’t want that! This test checks how well a box can handle being poked by sharp objects. Boxes that pass this test can keep your things safe from anything sharp poking through them.

Scuff Resistance Test

Sometimes, boxes get bumped around a lot during shipping, making the writing on them hard to read. This test checks how well the writing on a box holds up when it gets rubbed against other things. Boxes that pass this test keep your labels looking neat and tidy.

Chemical Analysis in Corrugated Box Testing

Some boxes must be extra careful because they carry things that don’t mix well with certain chemicals. This test checks if the materials used to make the boxes can handle exposure to different chemicals without damage. It’s like ensuring your container won’t melt if you put something hot in it. Boxes that pass this test keep your things safe even if exposed to chemicals.

Why Choose Custom Boxes Mart for Your Box Needs?

We know that everyone’s needs are different. That’s why we can make boxes in various shapes and sizes. We can do that if you want your company logo on the box or need a special size. Moreover, you won’t find better prices for the quality of our boxes. We also offer wholesale prices for big orders.

The materials we use are good for the environment, and we’re always looking for ways to improve our boxes. We listen to customer feedback and use it to improve our products and services.

Conclusion

In conclusion, corrugated boxes are very important for packaging and shipping today. Whether used for corrugated packaging or bought in bulk, these boxes offer great strength and durability. Printed corrugated boxes help with branding and efficiency. Investing in high-quality corrugated boxes is a smart move that can bring many benefits to a business.